How composite doors are made
Every composite door we make is handmade to precise measurements from the customer for the perfect fit. The composite door and frame are made together as a set to ensure the door fits as snugly as possible in the frame to eliminate draughts.
Every door is hand sprayed to the colour of choice using a special hard-wearing acrylic paint and then cured in an infrared bake that is so durable your door never needs to be painted again.
You can see the full process that explains what is a composite door and details how a composite door is made in our factory here.
Composite door benefits
Composite doors have been purposely developed to address the common problems of older front doors such as weathering, fading in colour and constant maintenance. So, choosing a composite front door has considerable benefits over timber and uPVC.
- Lasts a long time
Installing a composite front door is a solid investment that won't have to be replaced for at least 35 years. Unlike timber, it won't crack or peel paint and unlike cheap uPVC, won't warp, fade or look shabby after time. - Hard-wearing
Composite doors are stronger than the sum of their parts and the materials used in combination mean that the door is more durable than timber or uPVC. They will stand serious wear and tear, bumps and knocks and the external GRP material is especially resistant to denting, kicks and knocks. - Sturdy and secure
One of the most important features of a door is just how strong and secure it is and composite doors have superior security due to the steel-reinforced frame and the internal solidity of the door. The quality of composite doors does vary, so look out for security standards that would mean a burglar is going to find it almost impossible to break through that one. - Thermally efficient
Old doors have problems from draughts and gaps caused by warping and shifting in the frame. Although wood has good thermal properties, it can't compare to the insulating core of a composite door and the precision fit manufacture means the door sits perfectly in the frame to eliminate gusty gaps. Composite doors are A-rated for thermal efficiency and will help to retain heat in the home. - Kerb appeal
There's no doubt that a beautifully painted timber door looks stunning and can add value to a property. With a specially moulded wood-grain effect surface, the composite door looks just as good as wood but has the benefit of always looking like a freshly painted wood door. - Low maintenance
As beautiful as timber looks, wood is a high-maintenance material. The freshly painted look doesn't last long – wood needs care and attention to stop the door from cracking, rotting or peeling. And wood weathers fast. Composite doors look just as good as wood but have the benefit of only needing a quick wash with a cloth to keep them looking their best – you should expect good looks and long life out of your composite door.
What is the difference between a uPVC door and a composite door?
Traditionally, doors were always made from timber. Then along came uPVC which became the most popular choice for front and back doors. uPVC is more economical when compared to wood and is a lower maintenance option without the need for care and painting.
And now, composite doors are the most popular choice in the UK.
The main difference between a uPVC door and a composite door is that a composite door is made from a combination of materials that offer all the benefits of each. A uPVC door is a singular material and is limited by its properties.
A composite door is just as easy to maintain as uPVC but it also looks better than uPVC as it has the moulded wood-effect grain that looks as good as timber.
uPVC doors are still a popular choice but if you want a front door that will be long-lasting and retain its polished exterior composite doors are now a better investment.
Our premium GRP composite doors boast a robust 70mm thickness, multi-point locking and steel hinge bolts for added security plus weatherproof seals. See more…
Problems with composite doors
Composite doors have very few problems but, as with other doors, they will swell in hot weather, especially if the door is south facing. This is unavoidable, so when your door is installed, make sure it's fitted to accommodate the natural swelling a door can expect. Also, make sure that your composite door is manufactured to the perfect size so that it doesn't stick in warm weather.
Another common problem with composite doors and all doors is that after time they drop. Again, this is unavoidable. If your composite door drops, you can adjust the strike plate or the hinges so that it closes easily.
Some people think that it's a problem that composite doors initially cost more to buy than uPVC doors. However, if you factor in the longevity of the door, when you calculate the cost over its lifespan in comparison to another door then a composite door is a better value investment.
Do composite doors fade?
Keeping a door looking bright and glossy can be a challenge, especially if your front door faces serious weathering from wind and rain. uPVC doors are available in bright colours but they can fade over time, especially if they are subject to strong UV light. Timber doors will crack and peel when beaten by rain and dried by hot weather.
Composite doors are finished in a resistant GRP (fibreglass) material that is used on boats – and if a North Sea fishing boat can withstand the elements, your composite door can take whatever is thrown at it.
Composite doors shouldn't fade – the colours are designed to be vibrant and long-lasting and guaranteed to last far longer than timber and uPVC.